Water Recycling Plant
TrueWaters Solutions™ is India’s trusted partner for turnkey Water Recycling Plants (WTPs) that let industries, municipalities, and commercial facilities turn wastewater into a safe, dependable resource. From compact 1,000 LPH skids to fully integrated 40,000 LPH installations, our Pune-headquartered team designs, fabricates, commissions, and services systems that close the water loop—cutting fresh water demand, slashing discharge fees, and helping you meet stringent CPCB norms.
Why Choose TrueWaters Solutions?
Made for India engineering – Robust metallurgy, tropicalised controls, and BIS certified components.
Process know how – 15+ years designing advanced biological, physical, and chemical treatment trains.
End to end delivery – Design, fabrication, civil works, PLC automation, operator training, and AMC.
Rapid ROI – Typical payback < 24 months via water purchase savings and reduced effluent penalties.
Green credentials – Contribute to ESG targets and earn Green Building / IGBC points.
What Is a Water Recycling Plant?
A Water Recycling Plant is an engineered sequence of physical, chemical, and biological treatment units that polishes wastewater so it can be used again before re entering the natural hydrological cycle. While all water on Earth ultimately recirculates, industrial and municipal wastewater must be treated to specific quality targets to make it fit for secondary use.
Typical Reuse Applications
Industrial
Cooling tower make up, boiler feed, process wash water.
Environmental
Wetland recharge, river base flow augmentation, dust suppression
Agricultural & Landscape
Drip irrigation, golf course sprinklers, urban greenery.
Potable (Planned/Indirect)
Blending with raw water in reservoirs or aquifers after advanced treatment.
Medical & Pharma
Ultra pure water for equipment sterilisation (after RO/UF polishing).
Technical Specifications at a Glance
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Capacity Range: 1,000–40,000 LPH (custom designs up to 250 m³/h)
Inlet TSS: Up to 500 mg/L | Outlet TSS: ≤ 5 mg/L
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Inlet BOD₅: Up to 350 mg/L | Outlet BOD₅: ≤ 10 mg/L
Electrical Load: 0.3–0.6 kWh per m³ (process dependent)
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Automation: PLC/SCADA with remote monitoring (IoT ready)
Footprint: From 20 m² (1 KLD) to 600 m² (1 MLD)
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Our Treatment Process – Step by Step
Pre Treatment
Screening & Grit Removal – Prevents clogging.Equalisation Tank – Dampens flow and load fluctuations.
Primary Clarification
Coagulation + Flocculation using eco friendly coagulants.Tube Settler or Lamella Clarifier separates suspended solids.
Secondary / Biological Treatment
Aerated Lagoon or Extended Aeration Activated Sludge removes BOD/COD.MBBR or SBR options for space constrained sites.
Tertiary Polishing
Rapid Sand & Dual Media Filtration to < 5 mg/L TSS.Ultra Filtration (UF) for pathogen and colloid removal.
Disinfection & Storage
UV or Chlorination achieves log 3 pathogen kill.Treated Water Tank with level control and booster pumps delivers reuse water on demand.
Key Features & Benefits
Compact, skid mounted options reduce civil costs.
Energy efficient blowers & VFDs lower OPEX.
Low fouling membranes extend cleaning cycles.
Modular design simplifies future capacity upgrades.
Zero Liquid Discharge (ZLD) ready with optional RO+Evaporator package.
Installation & Support
A Water Recycling Plant is an engineered sequence of physical, chemical, and biological treatment units that polishes wastewater so it can be used again before re entering the natural hydrological cycle. While all water on Earth ultimately recirculates, industrial and municipal wastewater must be treated to specific quality targets to make it fit for secondary use.
Frequently Asked Questions
What exactly is an FRP vessel?
A factory molded tank made from layers of glass fiber and thermoset resin, offering high strength to weight ratio and immunity to corrosion.
How long do FRP vessels last?
With routine inspection of gaskets and fittings, service life is typically 15–25 years; many Greeny units remain operational past 30 years.
Are FRP vessels suitable for RO plants?
Yes. Their pressure rating and chemical robustness make them the global standard for multimedia pre filters and softeners in reverse osmosis systems.
Can I customize size and nozzle orientation?
Absolutely. Provide your footprint or GA drawing and we will fabricate to match, including side manway, sight glass, and skid mounting as required.
How do FRP vessel prices compare with stainless steel?
Capex is 30–40 % lower, and lighter weight reduces installation costs further – delivering the best cost to performance ratio over the vessel’s life.