HVAC Adiabatic Mist Cooling System
When summer temperatures soar, so do HVAC operating costs. Our adiabatic mist pre cooling systems transform ordinary air cooled condensers, chillers, and refrigeration plants into high efficiency performers—delivering up to 30 % energy savings and cooler, more reliable operation, even in peak heat.
How Adiabatic Mist Pre Cooling Works
When summer temperatures soar, so do HVAC operating costs. Our adiabatic mist pre cooling systems transform ordinary air cooled condensers, chillers, and refrigeration plants into high efficiency performers—delivering up to 30 % energy savings and cooler, more reliable operation, even in peak heat.
Key technical points:
Mid pressure (35–70 bar) stainless steel pump module
Corrosion resistant fog nozzles (5–15 µm droplet size)
Integrated solenoid valve & sensor driven PID controller
Plug and play PLC with dry contact interface for BMS integration
Proven Benefits
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Energy Savings: Up to 30 % kWh reduction validated in commercial chillers
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Peak Load Relief: Prevents high pressure trip & emergency shutdowns.
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Extended Equipment Lifespan: Compressors run cooler, reducing mechanical stress.
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Water Efficiency: PID logic delivers only the water needed—no waste.
Applications
Commercial & industrial air conditioning chillers
Refrigeration racks in cold chain logistics
Data center CRAC/CRAH units
Poultry, dairy, goat & rabbit livestock farms
Greenhouses & horticulture cooling tunnels
Performance & ROI Metrics
| KPI | Typical Improvement |
|---|---|
| Condensing temp. drop | 5–12 °C |
| Cooling capacity gain | 10–25 % |
| Compressor power cut | 18–30 % |
| Water consumption | < 0.5 L/kWh saved* |
Environmental Impact & Compliance
Our systems align with ASHRAE 90.1, ISO 50001, and many regional green building incentives. By lowering kWh draw, you shrink your carbon footprint without refrigerant changes or major plant overhauls.
Potential LEED v4.1 EAc Optimize Energy Performance points
Eligible for utility demand side rebates in several regions (check local programs)
Installation & Maintenance
Modular skid ships pre assembled; typical retrofit in < 4 hours per condenser bank.
Annual service: nozzle cleaning & filter cartridge replacement.
Smart diagnostics push alerts to your BMS or mobile app.
Frequently Asked Questions
Will the mist cause coil corrosion?
Droplets flash evaporate before contacting the fins. We also recommend RO filtered supply to eliminate mineral scaling.
How much water will my site use?
Roughly 1–1.5 L per ton of refrigeration per hour during peak summer—far less than the water embodied in the extra electricity a conventional system would draw.
Can I control the system remotely?
Yes. A Modbus ready PLC lets you monitor and adjust settings via any BMS or cloud SCADA.
Is there a warranty?
We provide a 2 year parts & labor warranty plus optional 5 year extended coverage.